Aeroelastic research programme

Afdelingen for Vindenergi og Atmosfærefysik

The main topic of the project has been double stall. Two basically different methods to avoid double stall has been investigated.

Project description

The project covers a one year period from 1998-1999 of a continuously running 5 years research programme on aeroelasticity with the objectives to improve the basis for design and optimisation of wind turbines, and establish an innovation process in co-operation with industry. The programme has five main research areas: 1) wind conditions; 2) aerodynamics and aeroacoustics; 3) structural dynamics; 4) design loads; 5) design and optimisation. For each one year period of the project, specific research subjects and goals are defined and for the present period from 1998 to 1999 they are: a) Development of design concepts in order to remove the existence of double stall on existing wind turbines blades. b) Investigation of the blade element model (BEM) in relation to the tip correction method and how to handle turbulent inflow in the BEM model. c) Derivation of dynamic airfoil data for aeroelastic computations. d) Stability limits of existing MW turbines. e) Coupling of an optimisation code to an aeroelastic model for optimisation of wind turbine dynamics. f) Investigation of the aerodynamics of a parked rotor in relation to calculation of extreme loads. The research programme is carried out in close contact with the industry. Each year an evaluation meeting is held with participation of the industry, the ministry of energy and other parties, where the results achieved are presented and the main research subjects for the next year are discussed

Results

The project constitutes a continuously running 5 years research program in aeroelasticity and the main part of the project has been concentrated to obtain results on six specific milestones. A few important results will briefly be described below. Furhter details can be found in the summary report where also project activities outside the six milestones are described and where a thorough list of published material from the project can be found. Double stall: Within the previous EFP-97 project in aeroelasticity it was shown that the major cause of double stall probably is the presence of an unstable laminar separation bubble at the leading edge of the airfoil. Furhter it was shown that the specific development of the bubble strongly depends on the geometry of the leading edge of the airfoil. It should therefor be possible to avoid double stall for new airfoil designs and possibly also on existing blades by redesign of the leading edge of the airfoil. This has been the main subject on double stall within the present project. Two basically different methods to avoid double stall has been investigated. The first is derived from the results of the numerical CFD flow calculations of the bubble which show that forcing turbulent flow before the bubble arise will stabilise the flow and reduce the risk of double stall. Based on wind tunnel experiments the method was shown to work in principal. However, when the turbulent flow was forced to occur from the leading edge e.g. by a trip wire or by roughness the lift was reduced substantially and leading to a low performance for the blade. The other method to avoid double stall is to stabilise the flow with a minor modification of the geometry of the leading edge but with the constraint that the new contour is outside the old so that an existing airfoil can be modified by adding a list. Using a previously developed optimisation tool for airfoil design a modified leading edge design was carried out for the NACA 63-415 and 416 airfoil, which is used onthe LM 19.1 blades, where the double stall problem often is seen. The theoretical method developed to analyse the risk of double stall for an airfoil shows much improved performance for the modified designs and they will now be tested in full scale experiments on a rotor. Limits of dynamic stability: The importance of this subject is expected to be more and more important with the increase in size and flexibility of the turbines. To improve the prediction capabilities of dynamic stability two new numerical tools, the ANSYS and the ADAMS model have been implemented. This is a general purpose finite element program and a general purpose dynamic mechanism programme, respectively, which can be considered as a supplement to the existing aeroealstic programmes. The new tools will be used to evaluate the importance of different degrees of freedom which are not presently been taken into account by the areroelastic models. Extreme loads on a parked rotor: The loads at extreme high wind conditions on a parked rotor can for more wind turbine components be the ultimate loads. However, so far the calculation of these loads has been uncertain because the aeroelastic models are not designed for calculations on a parked rotor. A full 3D CFD calculation has therefor been carried out on a fixed blade. The results show a strong 3D flow around the blade and its influence on the variation of the airfoil coefficients along the blade, which have been quite uncertain so far

Key figures

Period:
1998 - 1999
Funding year:
1998
Own financial contribution:
2.55 mio. DKK
Grant:
3.80 mio. DKK
Funding rate:
60 %
Project budget:
6.35 mio. DKK

Category

Oprindelig title
Program for forskning i aeroelasticitet
Programme
EFP
Technology
Wind
Project type
Forskning
Case no.
1363/98-0005

Participants

Danmarks Tekniske Universitet (DTU) (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Danmarks Tekniske Universitet (DTU)

Contact

Kontakperson
Aagaard Madsen, Helge
Comtact information
Forskningscenter Risø. Afdelingen for Vindenergi og Atmosfærefysik
P.O. Box 49
DK-4000 Roskilde, Denmark
Aagaard Madsen, Helge (seniorforsker), 46775047, helge.aagaard.madsen@risoe.dk
Øvr. Partnere: Danmarks Tekniske Universitet. Afdelingen for Energiteknik