Reduced energy consumption in water and heating installations by surface treatment of heating coils, heat exchangers etc. made of scale resistant materials

The project aims at finding suitable scale resistant coatings and testing these coatings operationally and mechanically in laboratory tests and in practical installations

Project description

Scale formation of heat exchangers of various types results in greatly reduced heat transfer, and in addition scale formation causes a need for enhanced pumping performance due to constricted components. Also, scale formation of heating coils in hot water tanks and washing machines leads to prolonged heating time and increased heat loss due to greatly reduced heat transfer. Surface treatment of component parts by applying the PVD evaporation technique, plasma CDV, plasma nitriding or perhaps ion implantation may influence the wetting of the component surfaces, including the scaling formation property. On the basis of experience with coatings applied in order to control the wetting, it should be possible to develop surfaces that are scale resistant or which have a preventive effect against lime etc. For instance PVD coatings with chromium nitride have proved to have a positive effect in some cases.

Key figures

Period:
1998 - 1999
Funding year:
1998
Own financial contribution:
1.10 mio. DKK
Grant:
1.10 mio. DKK
Funding rate:
50 %
Project budget:
2.20 mio. DKK

Category

Oprindelig title
Reduceret energiforbrug i vand- og varmeinstallationer ved overfladebehandling af varmespiraler, varmevekslere mv. med kalkafvisende materialer
Programme
EFP
Technology
Energy efficiency
Project type
Udvikling
Case no.
1223/98-0017

Participants

Teknologisk Institut (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Ingeniørfirmaet Redan A/S
BRUNATA A/S
Nyborg Vaskerimaskiner A/S
Brabrand Mejeri

Contact

Kontakperson
Brusgaard Vestergaard, Jens
Comtact information
Teknologisk Institut. Energi
Teknologiparken
DK-8000 Århus C, Denmark
Brusgaard Vestergaard, Jens (civ.ing.), 89438556, jens.b.vestergaard@dti.dk
Øvr. Partnere: Ingeniørfirmaet Redan A/S; Brunata A/S; Nyborg Vaskerimaskiner A/S; Brabrand Mejeri