TEG for Energy Efficiency in Heavy Vehicles

Electric energy can be reclaimed from the engines and exhausts of heavy automotive applications. Thermoelectric generators improves the traditional drivetrain efficiency for a reduction of fuel consumption.

The aim of this project is to develop and demonstrate the first proof of concept thermo electric generator in automotive applications.

Project description

The overall objective of the project is to develop and demonstrate an efficient and inexpensive thermoelectric (TE) generator for heavy vehicles based on Zn4Sb3/Mg2SiSn TE materials.

In the beginning of the project heavy vehicle fleet owners will be invited to give input to the project.

Later the thermo electric material will be improved aiming for long term reliability when exposed to high temperatures, the same applies for the thermoelectric modules. Efforts will be made to protect the thermoelectric material through coating against oxidation. Potting techniques as well as alternative assembly techniques for the thermoelectric module will also be investigated. Computer simulation will secure the best performance possible for the thermoelectric module.

Later in the project the thermoelectric modules will be integrated in thermoelectric generators. Initially design parameters are identified. Then a 20W generator will be implemented later a 100W generator for proof of concept. The thermoelectric generators will be tested with hot gas to emulate exhaust gas as the heat source in a test bench.

The project will pave the way for incorporating thermoelectric elements in future exhaust systems, thereby saving 1% of the fuel as a traditional generator can be omitted.

Read more here.

Key figures

Period:
2013 - 2016
Funding year:
2013
Own financial contribution:
2.97 mio. DKK
Grant:
6.05 mio. DKK
Funding rate:
64 %
Project budget:
9.46 mio. DKK

Category

Programme
EUDP
Technology
Energy efficiency
Project type
Demonstration
Case no.
64013-0169

Participants

TEGnology Aps (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
TEGnology Aps 2,92 mio. DKK 1,95 mio. DKK
PANCO GmbH - Physics Technology – Development & Consulting 0,49 mio. DKK 0,32 mio. DKK
Volvo Technology AB (VTEC) 0,13 mio. DKK 0,19 mio. DKK
Behr GmbH & Co. KG 0,39 mio. DKK 0,14 mio. DKK
Aarhus Universitet 0,47 mio. DKK 0,08 mio. DKK
Danmarks Tekniske Universitet (DTU) 1,66 mio. DKK 0,29 mio. DKK