Predictive health monitoring of wind turbines based on dynamic characterization

The project involves development of a predictive structural health monitoring methodology and prototype for early detection and prediction of damages of wind turbine's critical structural elements as blades. Providing such a tool for cost effective maintenance of turbine will aid in strengthening Denmark's position as leaders in Wind Energy technology

The solution was to detect structural faults, help decide countermeasures, and hereby help wind farm owners / operators to make optimal decisions regarding wind turbine maintenance. The project's focus has been the wings, as they are the most expensive part of the wind turbine. hereby
Project description

The need for an effective and efficient predictive structural health monitoring system for wind turbines, focused on critical structural elements such as blades, tower etc., is paramount in current scenario. This need emerges due to variety of issues including the growing size of wind turbines and their installation at offshore and remote locations, which makes the maintenance and repair work difficult and costly. Main objective of this project is to develop a smart predictive health monitoring solution which will complete the detection of structural failures with effective follow up procedure thus helping wind turbine owner/operator making cost-effective decisions on wind turbine maintenance. The focus of the project is the predictive monitoring of blades as they are the most expensive structural parts of a wind turbine. The major activities in this project are: Firstly, Operational Modal Analysis, a proven technique for dynamic characterization of large structures, is evaluated for its suitability for operational wind turbines. Secondly, sensitivity of modal parameters is assessed to potential structural damages in a wind turbine through numerical simulations. Thirdly, a decision making algorithm with identification, localization and prognostics capabilities is developed using a damage progression model. Finally, a prototype is developed and installed.

Results
The project was such a system designed, installed and tested on a running mill. The developed system proved capable of detecting structural damage such as: cracks, delamination caused by impact, delamination caused by manufacturing defects (wrinkles) and blade edge openings, without the need to stop the turbine. The system provides knowledge of where the wing damage occurred and how it develops. However, it has not been possible to achieve the objective of being able to predict how an injury will develop.

Key figures

Period:
2011 - 2015
Funding year:
2011
Own financial contribution:
4.74 mio. DKK
Grant:
6.44 mio. DKK
Funding rate:
58 %
Project budget:
11.18 mio. DKK

Category

Oprindelig title
Predictive Health Monitoring af vindmøller baseret på dynamisk karakterisering
Programme
EUDP
Technology
Wind
Project type
Forskning
Case no.
64011-0084

Dokumenter

Participants

BRüEL & KJÆR SOUND & VIBRATION MEASUREMENT A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
BRüEL & KJÆR SOUND & VIBRATION MEASUREMENT A/S 1,45 mio. DKK 1,68 mio. DKK
Danmarks Tekniske Universitet (DTU) 2,22 mio. DKK 1,21 mio. DKK
Bladena ApS 1,07 mio. DKK 1,16 mio. DKK
Danmarks Tekniske Universitet (DTU) 1,41 mio. DKK 0,37 mio. DKK
Vattenfall A/S 0,04 mio. DKK 0,05 mio. DKK
TOTAL WIND BLADES ApS 0,24 mio. DKK 0,25 mio. DKK

Contact

Kontakperson
Blaabjerg, Claus
Comtact information
Brüel & Kjær Sound and Vibration Measurements A/S. Innovation Department
Skodsborgvej 307
DK-2850 Nærum
www.bksv.com
Blaabjerg, Claus , 77412000, claus.blaabjerg@bksv.com
Øvr. Partnere: Vestas Wind Systems A/S; Danmarks Tekniske Universitet. Risø Nationallaboratoriet for Bæredygtig Energi (Risø DTU). Afdelingen for Vindenergi; Danmarks Tekniske Universitet. Institut for Informatik og Matematisk Modellering (IMM) (DTU Informatik)
Contact email
claus.blaabjerg@bksv.com