Industrial scale straw-to-biomethane conversion. A new business opportunity

The project resulted in the development, design, engineering, construction, and demonstration of a plant for industrial scale use of cereal straw for anaerobic digestion and production of biogas.  The technology is based on the C. F. Nielsen A/S mechanical presses and adapted to the new purpose, to pre-treat and feed straw into a digester in one single step.

Results

A number of laboratory measurements as a function of variations of the pre-treatment showed, that under practical circumstances it is possible to achieve a biogas yield of 400 m3 per tons straw (corresponding to 300 m3 methane per tons volatile solids). The most significant effect was achieved by impregnating the straw with 1 % acetic acid before mechanical treatment. It was additionally shown that an extended incubation, after the me-chanical treatment at 90oC, resulted in a more pronounced effect than incubation at 140oC.

The maximum gas yield was 360 l methane per kg vs (volatile solids). This is equivalent to 290 l methane per kg straw (at 85 % dry matter, 95 % vs) or 450 l biogas per kg straw (at 65 % methane).

A typical annual quantity of straw for anaerobic digestion would be 10.000 tons and more. A biogasplant di-gesting e.g. 100.000 tons liquid manure and 10.000 tons straw will produce a total of app. 6.5 mio. m3 biogas, of which 2.5 mio. m3 stems from the slurry and 4 mio. m3 from the straw.

The result is a sustainable and robust biogas production and an equally sustainable economic performance of the biogas plant.

Key figures

Period:
2011 - 2011
Funding year:
2010
Own financial contribution:
0.96 mio. DKK
Grant:
1.21 mio. DKK
Funding rate:
56 %
Project budget:
2.17 mio. DKK

Category

Oprindelig title
Industriel udnyttelse af halm til biogas – en ny forretnings mulighed.
Programme
EUDP
Technology
Bio and waste
Project type
Udvikling
Case no.
64010-0423

Participants

BIOFUELTECNOLOGY ApS (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
C.F. NIELSEN A/S 0,11 mio. DKK 0,17 mio. DKK
BIOFUELTECNOLOGY ApS 1,10 mio. DKK 0,80 mio. DKK

Contact

Kontakperson
Torben A. Bonde
Comtact information

BioFuel Technology A/S
Husebyvej 19
DK-3200 Helsinge
www.biofueltechnology.dk
Kjærgård, Ole , 27222909, okj@biofueltechnology.dk
Øvr. Partnere: C.F. Nielsen A/S

Contact email
tab@biofueltechnology.dk