Life time for solar collectors for solar heating plants

The aim of the project is to measure the collector efficiency and investigate the state of a few old solar collectors for solar heating plants. The collectors, which will be investigated, have been in operation for many years. The efficiency of the first HT solar collector which was tested at Vattenfall's research institute in Sweden in 1983, will be measured. Further, solar collectors from the solar heating plants in Ry and in Marstal will be investigated in the solar collector test facility at the Technical University of Denmark. Both the collector efficiencies and the incidence angle modifiers will be determined. The state of the collectors will also be investigated. The focus will be on corrosion in the absorber tubes. Based on the investigations the life time of the collectors, both for solar heating plants with constant flow rates as in Ry and with variable flow rates as in Marstal, will be estimated.

Project description

Two HT solar collectors, which have been in operation at high temperature levels in Ottrupgaard solar heating plant for 15 years and in Marstal solar heating plant for 13 years, were in the spring of 2009 tested with regard to efficiency. The collectors were also inspected with the aim to evaluate the life time of the collectors. An old version of the HT solar collector, which has been in operation in a Swedish test facility since 1982, was tested with regard to the thermal performance. The measurements showed that the efficiencies of the solar collectors from the two Danish solar heating plants have been decreased since the installation. The reductions of the yearly thermal performance of the solar collectors are at a temperature level of 40 degrees C, 1% and 4%, respectively, for the Marstal collector and the Ottrupgaard collector. At a temperature level of 60 degrees C the reduction of the yearly thermal performance is 10% and 11 %, respectively, for the Marstal collector and the Ottrupgaard collector. At a temperature level of 80 degrees C the reduction is 27% and 23%, respectively, for the Marstal collector and the Ottrugaard collector. Based on the inspection, it is estimated that the reason for the reduction of thermal performance is the condition of the teflon foil and the installation of the teflon foil. The teflon foil is wrinkled and folded and expanded in such a way that the distance between the absorber and the teflon foil is far too small. Further, cracks in the teflon foil have been observed. The thermal performance of the Swedish solar collector in the test facility is after 26 years of operation reduced compared to the thermal performance of the collector when it was first installed. For this collector the reduction in thermal performance is only 2-5%. The collectors from Ottrupgaard solar heating plant and from Marstal solar heating plant were in a very good condition with exception of the above mentioned problems with the teflon foil. However, some corrosion was observed in the horizontal absorbers trips. The progress of the corrosion is limited and it is evaluated that the life time of the collectors will be about 30 years. Based on the investigations it is concluded that the largest problems for the collectors are related to the teflon foil and the installation of the teflon foil

Key figures

Period:
2008 - 2009
Funding year:
2008
Own financial contribution:
0.02 mio. DKK
Grant:
0.19 mio. DKK
Funding rate:
90 %
Project budget:
0.21 mio. DKK

Category

Oprindelig title
Levetid for solfangere i solvarmecentraler
Programme
EUDP
Technology
Solar
Project type
Andet
Case no.
63011-0032

Dokumenter

Participants

Danmarks Tekniske Universitet (DTU) (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
ARCON SOLAR A/S 0,04 mio. DKK 0,02 mio. DKK
Danmarks Tekniske Universitet (DTU) 0,15 mio. DKK

Contact

Kontakperson
Furbo, Simon
Comtact information
Danmarks Tekniske Universitet. DTU Byg
Bygning 118, Brovej
DK-2800 Kgs. Lyngby
www.byg,dtu.dk
Furbo, Simon , 45251857, sf@byg.dtu.dk
Øvr. Partnere: Arcon Solvarme A/S
Contact email
sf@byg.dtu.dk